Cemb-usa C68SE (B) User Manual

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I 0201 GB- 1
Contents page
1- GENERAL ................................................................................................................................................................................. 3
1.1 - GENERAL SAFETY RECOMMENDATIONS ........................................................................................................... 3
1.1.1 - STANDARD SAFETY DEVICES ........................................................................................................................... 3
1.2 - FIELD OF APPLICATION ......................................................................................................................................... 3
1.3 - OVERALL DIMENSIONS ......................................................................................................................................... 3
1.4 - SPECIFICATION ...................................................................................................................................................... 4
2 - HANDLING AND HOISTING ................................................................................................................................................... 4
3 - COMMISSIONING ................................................................................................................................................................... 5
3.1 - ANCHORING ............................................................................................................................................................ 5
3.2 - ELECTRICAL CONNECTION .................................................................................................................................. 5
3.3 - PNEUMATIC CONNECTION (Versions SE and/or dispenser) ................................................................................. 5
3.4 - TO REPLACE THE ROLL OF LEAD ........................................................................................................................ 5
3.5 - EXTRA SAFETY DEVICES (VERSION SE) ............................................................................................................. 6
3.6 - ADAPTER MOUNTING ............................................................................................................................................ 6
3.7 - GUARD MOUNTING AND ADJUSTMENT (Exploded drawing 4) ............................................................................ 6
3.8 - SPACER WD .............................................................................................................................................................. 6
4 - CONTROLS AND COMPONENTS .......................................................................................................................................... 7
4.1 - BRAKE PEDAL ......................................................................................................................................................... 7
4.2 - PNEUMATIC LOCKING PEDAL (Version SE) .......................................................................................................... 7
4.3 - AUTOMATIC DISTANCE AND DIAMETER GAUGE ................................................................................................ 7
4.4 - AUTOMATIC WIDTH GAUGE .................................................................................................................................. 7
4.5 - COUNTERWEIGHT DISPENSER (OPTIONAL) ....................................................................................................... 7
4.6 - AUTOMATIC WHEEL POSITIONING......................................................................................................................... 7
4.7 - CLOCK CONTROL.................................................................................................................................................... 7
4.8 - KEYBOARD............................................................................................................................................................... 8
5 - INDICATIONS AND USE OF THE WHEEL BALANCER ........................................................................................................ 9
5.1 - INITIAL SCREEN ..................................................................................................................................................... 9
5.1.2 SCREEN-SAVE SCREEN ....................................................................................................................................... 9
5.2 - MENU ACCESS DIAGRAM ................................................................................................................................... 10
5.3 - PRESETTING OF WHEEL DIMENSIONS .............................................................................................................. 11
5.3.1 AUTOMATIC PRESETTING ...................................................................................................................................11
5.3.2 TO CALL MEMORIZED MEASUREMENTS .......................................................................................................... 12
5.3.3 - MANUAL PRESETTING ...................................................................................................................................... 13
5.3.4 - PRESETTING FOR LARGE-SCALE PRODUCTION............................................................................................ 15
5.4 - USER CONTROL ................................................................................................................................................... 15
5.4.1 - USER MEMORIZATION ...................................................................................................................................... 15
5.4.2 - TO CALL USER ................................................................................................................................................... 15
5.5 - RESULT OF MEASUREMENT ............................................................................................................................... 16
5.5.1 - INDICATION OF EXACT CORRECTION WEIGHT POSITION ......................................................................... 17
5.5.2 - “SPLIT” CONTROL .............................................................................................................................................. 18
5.5.3 - UNBALANCE OPTIMIZATION ............................................................................................................................ 19
5.5.4 - ALU AND STATIC MODES .................................................................................................................................. 19
5.5.5 - TO CANCEL STATIC UNBALANCE .................................................................................................................... 20
5.6 - STATISTICS ............................................................................................................................................................. 20
5.7 - DISPENSER ........................................................................................................................................................... 21
5.8 - WHEN AND WHY MATCHING................................................................................................................................. 21
5.9 - ECCENTRICITY MEASUREMENT (OPTIONAL) ................................................................................................... 23
6 - SETUP ................................................................................................................................................................................... 25
6.1 - LANGUAGE ............................................................................................................................................................ 25
6.2 - UNIT OF UNBALANCE MEASUREMENT ............................................................................................................. 25
6.3 - UNBALANCE DISPLAY THRESHOLD ................................................................................................................... 25
6.4 - UNBALANCE DISPLAY PITCH .............................................................................................................................. 25
6.5 - SPIN WITH GUARD CLOSED ............................................................................................................................... 25
6.6 - SCREEN-SAVER TIME .......................................................................................................................................... 25
6.7 - VISUAL ECCENTRICITY CHECK .......................................................................................................................... 25
6.8 - ACUSTIC SIGNAL.................................................................................................................................................... 25
6.9 - CLOCK SET-UP ....................................................................................................................................................... 25
6.10 - FIRST HARMONIC LIMIT ...................................................................................................................................... 25
7 - SPECIAL CALIBRATIONS AND FUNCTIONS ..................................................................................................................... 26
7.1 - ENABLING OF WIDTH MEASUREMENT .............................................................................................................. 26
7.2 - ENABLING OF THE DISPENSER ......................................................................................................................... 26
7.3 - PRESETTING THE CUSTOMER AND USER NAME .............................................................................................. 26
7.4 - ENABLING OF ECCENTRICITY MEASUREMENT................................................................................................ 26
7.5 - DRAWER UNIT ........................................................................................................................................................ 26
7.6 - CALIBRATIONS........................................................................................................................................................ 26
7.6.1 - GAUGE CALIBRATION ......................................................................................................................................... 26
7.6.2 - DISPENSER CONSTANTS ................................................................................................................................... 27
7.6.2.1 - DISPENSER CALIBRATION .............................................................................................................................. 27
7.6.2.2 - NUMBER OF DISPENSER PULSES IN ADVANCE........................................................................................... 27
7.6.3 - ADAPTER ECCENTRICITY CORRECTION ......................................................................................................... 27
7.6.4 - WHEEL BALANCER CALIBRATION ..................................................................................................................... 27
Operating instructions
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Summary of Contents

Page 1 - Operating instructions

I 0201 GB- 1Contents page1- GENERAL ...

Page 2 - I 0201 GB - 2

ABCDEFGHMENU'I 0201 GB - 10User control(5.4) 5.2 - MENU ACCESS DIAGRAMN.B. - The symbol indicates the presence of a further menu. - To ret

Page 3 - 1- GENERAL

I 0201 GB- 115.3 - PRESETTING OF WHEEL DIMENSIONS5.3.1 AUTOMATIC PRESETTINGThe screen appears upon removing the distance + diameter gauge.The indicati

Page 4 - 2 - HANDLING AND HOISTING

I 0201 GB - 12- Wheel ALU-S (correction from the inside for two balancing planes with direct calibration):After the measurement carried out for the in

Page 5 - 3 - COMMISSIONING

I 0201 GB- 135.3.3 - MANUAL PRESETTINGIf necessary, the dimensions can be inserted or edited in manual mode as follows:- press MENU' + 4 or else

Page 6 - 3.8 - SPACER WD

I 0201 GB - 14- ALU S wheelLikewise in the ALUS correction mode, the dimensions can be entered or changed manually by using the buttons indicated on

Page 7 - 4 - CONTROLS AND COMPONENTS

I 0201 GB- 155.3.4 - PRESETTING FOR LARGE-SCALE PRODUCTIONThe machine can be used in production in the following two alternative ways:1- Calibration w

Page 8 - 4.8 - KEYBOARD

I 0201 GB - 165.5 RESULT OF MEASUREMENTAfter performing a balancing spin, the unbalance values are displayed as well as arrows useful for positioning

Page 9 - 5.1 - INITIAL SCREEN

I 0201 GB- 175.5.1 - INDICATION OF EXACT CORRECTION WEIGHT POSITIONIt is recommended to always use this function when correcting the unbalance throug

Page 10 - 5.2 - MENU ACCESS DIAGRAM

I 0201 GB - 185.5.2 - “SPLIT” CONTROLThe SPLIT function is only possible in the case of static unbalance or ALU-S on the outside. It serves for concea

Page 11

I 0201 GB- 195.5.3 - UNBALANCE OPTIMIZATIONThe symbol is displayed automatically for static unbalance exceeding 30 grams (1.1 oz). The program allo

Page 12

I 0201 GB - 27.6.5 - TEST DRAWER UNIT ...

Page 13 - 5.3.3 - MANUAL PRESETTING

piano d’appoggioI 0201 GB - 20 STANDARD Balancing of steel or light alloy rims with application of clip-on weights on the rim edges STA

Page 14 - MENU'

I 0201 GB- 215.7 - DISPENSERWhen the dispenser is enabled (see Section ENABLING OF THE DISPENSER), at the end of a spin, it is possible to have adhesi

Page 15 - 5.4 - USER CONTROL

I 0201 GB - 22SOLUTION:Rotate the tyre on the rim by 180°Example 2Rim + 0.8 mm Tyre - 0.6 mmWheel + 0.3 mmEccentricity of the single items has been co

Page 16

Fig. A Fig. BI 0201 GB- 235.9 - ECCENTRICITY MEASUREMENT (OPTIONAL)The much enlarged fi gures show the outer tyre surface and axis of wheel rotat

Page 17

Visualisation excentri-citéI 0201 GB - 24N.B.: If the fi rst harmonic value is higher than the limit indicated by setup parameters (see FIRST HARMONIC

Page 18 - 5.5.2 - “SPLIT” CONTROL

I 0201 GB- 256 - SETUP(see diagram showing access to the menus)The Setup screen provides the user with many possibilities required for presetting the

Page 19 - 5.5.4 - ALU AND STATIC MODES

I 0201 GB - 26- CAUTION -7 - SPECIAL CALIBRATIONS AND FUNCTIONS(See MENU ACCESS DIAGRAM ) In order to gain access to the “Reserved Calibrations and fu

Page 20 - Support surface

I 0201 GB- 27A - GAUGE “ZERO” DISTANCE SONAR “ZERO” DISTANCEFig. 127.6.2 - DISPENSER CONSTANTS7.6.2.1 - DISPENSER CALIBRATION- Press 6 : a referen

Page 21 - 5.8 - WHEN AND WHY MATCHING

I 0201 GB - 287.6.6.1 - TO CHECK THE ENCODERWhen the spindle is rotated:- the angular position “POS” should vary from 0 to 128;- the wording “UP” shou

Page 22

I 0201 GB- 298 - ERRORS ERROR MEANING 1 No rotation signal. Could be due to a fau

Page 23

138516951505I 0201 GB- 31- GENERAL1.1 - GENERAL SAFETY RECOMMENDATIONS- The balancing machine should only be used by duly authorized and trained perso

Page 24

I 0201 GB - 309 - ROUTINE MAINTENANCE9.1 - SCHEDULED MAINTENANCESwitch off the machine from the mains before carrying out any operation.Grease lubrica

Page 25

I 0201 GB- 3110 - RECOMMENDED SPARE PARTS LIST(For further details, see exploded drawings) CODE DESCRIPION 181198630 Spring 19863P 08007700

Page 26 - - CAUTION

I 0201 GB - 32

Page 27 - 7.6.5 - TEST DRAWER UNIT

I 0201 GB - 41.4 - SPECIFICATIONSingle phase power supply...115 - 230 V 50-60 HzProtection class ...

Page 28 - 7.7 - SETUP NAMES

I 0201 GB- 53 - COMMISSIONING3.1 - ANCHORINGThe machine can be operated on any fl at non-resilient fl oor.Make sure that the machine rests solely on the

Page 29 - 8 - ERRORS

I 0201 GB - 63.5 - EXTRA SAFETY DEVICES - Wheel always locked even when there is pressure failure during the balancing cycle.- Rotary block wheel reta

Page 30 - 9 - ROUTINE MAINTENANCE

I 0201 GB- 74 - CONTROLS AND COMPONENTS4.1 - BRAKE PEDALThis pedal allows the operator to hold the wheel when fi tting the counterwei-ghts. It must not

Page 31 - 115V/50 - 60Hz

I 0201 GB - 84.8 - KEYBOARDN.B. - Press the buttons with the fi ngers only: never use the counterweight pincers or other pointed objects. - When the

Page 32 - I 0201 GB - 32

I 0201 GB- 95 - INDICATIONS AND USE OF THE WHEEL BALANCERThe monitor shows several information and suggests various alternative ways of use to the ope

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