Cemb-usa C75 (A) User Manual

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I 0202 - 1
GB
Contents page
1- GENERAL ................................................................................................................................................................................. 3
1.1 - GENERAL SAFETY RECOMMENDATIONS ............................................................................................................ 3
1.1.1 - STANDARD SAFETY DEVICES ................................................................................................................ 3
1.2 - FIELD OF APPLICATION ......................................................................................................................................... 3
1.3 - OVERALL DIMENSIONS ......................................................................................................................................... 3
1.4 - SPECIFICATION ...................................................................................................................................................... 4
2 - HANDLING AND HOISTING ................................................................................................................................................... 4
3 - COMMISSIONING ................................................................................................................................................................... 5
3.1 - ANCHORING ............................................................................................................................................................ 5
3.2 - ELECTRICAL CONNECTION .................................................................................................................................. 5
3.3 - PNEUMATIC CONNECTION (Versions SE) ............................................................................................................. 5
3.4 - EXTRA SAFETY DEVICES (Version SE) ................................................................................................................. 5
3.5 - ADAPTER MOUNTING ............................................................................................................................................ 5
3.6 - GUARD MOUNTING AND ADJUSTMENT .............................................................................................................. 8
3.7 - SPACER WD .............................................................................................................................................................. 8
4 - CONTROLS AND COMPONENTS .......................................................................................................................................... 9
4.1 - BRAKE PEDAL ......................................................................................................................................................... 9
4.2 - PNEUMATIC LOCKING PEDAL (Version SE) .......................................................................................................... 9
4.3 - AUTOMATIC DISTANCE AND DIAMETER GAUGE ................................................................................................ 9
4.4 - AUTOMATIC WIDTH GAUGE (Optional) .................................................................................................................. 9
4.5 - AUTOMATIC WHEEL POSITIONING ......................................................................................................................... 9
4.6 - CLOCK CONTROL.................................................................................................................................................... 9
4.7 - KEYBOARD.............................................................................................................................................................. 10
5 - INDICATIONS AND USE OF THE WHEEL BALANCER ...................................................................................................... 11
5.1 - INITIAL SCREEN .................................................................................................................................................. 11
5.1.2 SCREEN-SAVE SCREEN .......................................................................................................................... 11
5.2 - MENU ACCESS DIAGRAM ................................................................................................................................... 12
5.3 - PRESETTING OF WHEEL DIMENSIONS ............................................................................................................. 13
5.3.1 AUTOMATIC PRESETTING ....................................................................................................................... 13
5.3.2 - MANUAL PRESETTING ........................................................................................................................... 15
5.4 - USER CONTROL ................................................................................................................................................... 16
5.4.1 - USER MEMORIZATION ........................................................................................................................... 16
5.4.2 - TO CALL USER ........................................................................................................................................ 16
5.5 - RESULT OF MEASUREMENT ............................................................................................................................... 17
5.5.1 - INDICATION OF EXACT CORRECTION WEIGHT POSITION ............................................................... 18
5.5.2 - “SPLIT” CONTROL ................................................................................................................................... 19
5.5.3 - UNBALANCE OPTIMIZATION ................................................................................................................. 20
5.5.4 - CORRECTION MODE ............................................................................................................................... 21
5.5.5 - TO CANCEL STATIC UNBALANCE ......................................................................................................... 21
5.6 - STATISTICS.............................................................................................................................................................. 21
5.7 - WHEN AND WHY MATCHING ................................................................................................................................. 22
5.7.1 - PRESETTING OF TOLERANCE ON THE MACHINE................................................................................ 23
5.7.2 - VALUE OF STATIC UNBALANCE, CORRELATED WITH ECCENTRICITY .............................................. 23
5.7.3 - VALUE OF UNBALANCE CORRESPONDING TO ECCENTRICITY......................................................... 23
5.8 - ECCENTRICITY MEASUREMENT (OPTIONAL) .................................................................................................. 24
6 - SETUP ............................................................................................................................................................................... 26
6.1 - LANGUAGE ............................................................................................................................................................ 26
6.2 - UNIT OF UNBALANCE MEASUREMENT ............................................................................................................. 26
6.3 - UNBALANCE DISPLAY THRESHOLD ................................................................................................................... 26
6.4 - UNBALANCE DISPLAY PITCH .............................................................................................................................. 26
6.5 - SPIN WITH GUARD CLOSED ............................................................................................................................... 26
6.6 - SCREEN-SAVER TIME .......................................................................................................................................... 26
6.7 - VISUAL ECCENTRICITY CHECK .......................................................................................................................... 26
6.8 - ACUSTIC SIGNAL.................................................................................................................................................... 26
6.9 - CLOCK SET-UP ....................................................................................................................................................... 26
6.10 - FIRST HARMONIC LIMIT ...................................................................................................................................... 26
CAUTION
7 - SPECIAL CALIBRATIONS AND FUNCTIONS .................................................................................................................... 27
7.1 - ENABLING OF WIDTH MEASUREMENT .............................................................................................................. 27
7.2 - PRESETTING THE CUSTOMER AND USER NAME .............................................................................................. 27
7.3 - ENABLING OF ECCENTRICITY MEASUREMENT................................................................................................ 27
7.4 - CALIBRATIONS........................................................................................................................................................ 27
7.4.1 - GAUGE CALIBRATION .............................................................................................................................. 27
7.4.2 - WHEEL BALANCER CALIBRATION.......................................................................................................... 28
7.4.3 - AMBIENT TEMPERATURE ........................................................................................................................ 28
7.4.4 - SELF-DIAGNOSTICS................................................................................................................................. 28
7.4.4.1 - TO CHECK THE ENCODER .................................................................................................................. 28
7.5 - CONTROL OF SERIAL OUTPUT (OPTION) ........................................................................................................... 29
8 - ERRORS ............................................................................................................................................................................... 30
Operating instructions
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Summary of Contents

Page 1 - Operating instructions

I 0202 - 1GBContents page1- GENERAL ...

Page 2 - I 0202 - 2

I 0202 - 10GB4.7 - KEYBOARDN.B. - Press the buttons with the fi ngers only: never use the counterweight pincers or other pointed objects. -

Page 3 - 1- GENERAL

I 0202 - 11GB5 - INDICATIONS AND USE OF THE WHEEL BALANCERThe monitor shows several information and suggests various alternative ways of use to th

Page 4 - 2 - HANDLING AND HOISTING

ABDFHPASSWORD : + + + EC5I 0202 - 12GB5.2 - MENU ACCESS DIAGRAMN.B. : - The symbol indicates the presence of a further

Page 5 - 3 - COMMISSIONING

POS APOS BI 0202 - 13GB5.3 - PRESETTING OF WHEEL DIMENSIONS5.3.1 AUTOMATIC PRESETTING(see also CORRECTION MODE)The screen appears upon removing th

Page 6 - Mounting

///I 0202 - 14GB- OUTER SIDE WEIGHT:a) Weight outside the rimWheel width measurement is carried out by the SONAR by closing the protection system

Page 7 - Dismounting

I 0202 - 15GB5.3.2 - MANUAL PRESETTINGIf necessary, the dimensions can be inserted or edited in manual mode as follows:- press + or else press

Page 8 - 3.7 - SPACER WD

I 0202 - 16GB5.4 - USER CONTROLThe wheel balancer can be used simultaneously by 4 different users who, through a simple sequence, can memorize th

Page 9 - 4 - CONTROLS AND COMPONENTS

I 0202 - 17GB5.5 RESULT OF MEASUREMENTAfter performing a balancing spin, the unbalance values are displayed as well as arrows useful for positioni

Page 10 - 4.7 - KEYBOARD

I 0202 - 18GB5.5.1 - INDICATION OF EXACT CORRECTION WEIGHT POSITIONIt is possible use this function in the event of correction of the external s

Page 11 - 5.1 - INITIAL SCREEN

I 0202 - 19GB5.5.2 - “SPLIT” CONTROLThe SPLIT function is only possible in the case of static unbalance or ALU-S on the outside. It serves for con

Page 12 - 5.2 - MENU ACCESS DIAGRAM

I 0202 - 2GB9 - ROUTINE MAINTENANCE ...

Page 13 - Position of

I 0202 - 20GB5.5.3 - UNBALANCE OPTIMIZATIONThe symbol is displayed automatically for static unbalance exceeding 30 grams (1.1 oz). The program

Page 14

ALU S :I 0202 - 21GBTo display static unbalance, press the button on the measurement screen (for ALUS static, the inner side diameter is always c

Page 15 - 5.3.2 - MANUAL PRESETTING

I 0202 - 22GB5.7 - WHEN AND WHY MATCHINGThe C75 software associated with eccentricity measurement is a powerful tool for determining the need to

Page 16 - 5.4 - USER CONTROL

I 0202 - 23GBSOLUTION:Rotate the tyre on the rim by 180°Example 3Rim 0 mm Tyre + 1.2 mmWheel + 1,2 mmEccentricity of the wheel cannot be compensat

Page 17 - 5.5 RESULT OF MEASUREMENT

I 0202 - 24GB5.8 - ECCENTRICITY MEASUREMENT (OPTIONAL)The much enlarged fi gures show the outer tyre surface and axis of wheel rotation. Fig. A -

Page 18

I 0202 - 25GBN.B.: If the fi rst harmonic value is higher than the limit indicated by setup parameters (see First harmonic limit), at the end of t

Page 19 - 5.5.2 - “SPLIT” CONTROL

I 0202 - 26GB6 - SETUP(see Diagram showing access to the menus)The Setup screen provides the user with many possibilities required for presetting

Page 20 - 5.5.4 - CORRECTION MODE

0I 0202 - 27GB- CAUTION -7 - SPECIAL CALIBRATIONS AND FUNCTIONS(See MENU ACCESS DIAGRAM ) In order to gain access to the “Reserved Calibrations an

Page 21 - 5.6 - STATISTICS

I 0202 - 28GB7.4.2 - WHEEL BALANCER CALIBRATIONFor calibration of the machine, proceed as follows:- Use a medium-sized metal wheel. Example: 6&qu

Page 22 - 5.7 - WHEN AND WHY MATCHING

I 0202 - 29GB7.5 CONTROL OF SERIAL OUTPUT RS232C (OPTION)This option enables/disables the sending of the measured unbalance and phase values to se

Page 23

136218651690I 0202 - 3GB1- GENERAL1.1 - GENERAL SAFETY RECOMMENDATIONS- The balancing machine should only be used by duly authorized and trained p

Page 24

I 0202 - 30GB8 - ERRORS ERROR MEANING 1 No rotation signal. Could be due to

Page 25 - Eccentricity display

I 0202 - 31GB9 - ROUTINE MAINTENANCEBefore performing any action on the plant, isolate the electrical power supply. 9.1 - TO REPLACE THE FUSESRemo

Page 26 - 6 - SETUP

1 2 3 4 5I 0202 - 32GBFig. 1411 - SETTING MONITOR COLOURSa) Remove the clip-fi tted control panel by leve ring on the short side (caution: do not

Page 27 - - CAUTION

I 0202 - 4GB1.4 - SPECIFICATIONSingle phase power supply...115 - 230 V 50-60 HzProtection class ...

Page 28 - 7.4.4 - SELF-DIAGNOSTICS

ABI 0202 - 5GB3 - COMMISSIONING3.1 - ANCHORINGThe machine can be operated on any fl at non-resilient fl oor.Make sure that the machine rests solely

Page 29

SE2_ 01401-2 mm0 mmabcdefgMounting SE2

Page 30 - Guard open

SE2_ 0140360°abcdeConeDismounting SE2- Quando possibile, centrare le ruote con cono dall'interno (vedi disegno).- Evitare di usare il manicotto R

Page 31 - 9 - ROUTINE MAINTENANCE

WDConeSpringDCI 0202 - 8GB3.6 - GUARD MOUNTING AND ADJUSTMENTa) Fasten the components to the base as illustrated in specifi c exploded view.b) The

Page 32 - 11 - SETTING MONITOR COLOURS

I 0202 - 9GB4 - CONTROLS AND COMPONENTS4.1 - BRAKE PEDALFig. 5This pedal allows the operator to hold the wheel when fi tting the counterweights. It

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