Cemb-usa C75_2-L (B) User Manual

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I 0522 - 1
GB
Contents page
Operating instructions
I
1- GENERAL ....................................................................................................................................................................................3
1.1 - GENERAL SAFETY RECOMMENDATIONS ..............................................................................................................3
1.2 - FIELD OF APPLICATION ............................................................................................................................................3
1.3 - OVERALL DIMENSIONS (42" GUARD) ......................................................................................................................3
1.4 - SPECIFICATION .........................................................................................................................................................4
2 - HANDLING AND HOISTING ......................................................................................................................................................4
3 - COMMISSIONING ......................................................................................................................................................................5
3.1 - ANCHORING ...............................................................................................................................................................5
3.2 - ELECTRICAL CONNECTION .....................................................................................................................................5
3.3 - PNEUMATIC CONNECTION (SE VERSION) ...........................................................................................................5
3.4- EXTRA SAFETY DEVICES (SE VERSION) ................................................................................................................5
3.5 - ADAPTER MOUNTING ...............................................................................................................................................5
3.6 - GUARD MOUNTING AND ADJUSTMENT ..................................................................................................................8
3.7 - SPACER WD ...............................................................................................................................................................8
4 - CONTROLS AND COMPONENTS .............................................................................................................................................9
4.1 - BRAKE PEDAL ............................................................................................................................................................9
4.2 - PNEUMATIC LOCKING PEDAL (SE VERSION) ........................................................................................................9
4.3 - AUTOMATIC DISTANCE AND DIAMETER GAUGE ...................................................................................................9
4.4 - AUTOMATIC WIDTH GAUGE (OPTIONAL)................................................................................................................9
4.5 - AUTOMATIC WHEEL POSITIONING ..........................................................................................................................9
4.6 - CLOCK CONTROL .....................................................................................................................................................9
4.7 - PRINTER (OPTION) ....................................................................................................................................................9
4.8 - KEYBOARD ...............................................................................................................................................................10
5 - INDICATIONS AND USE OF THE WHEEL BALANCER .........................................................................................................11
5.1 - INITIAL SCREEN......................................................................................................................................................11
5.1.1 - SCREEN-SAVE SCREEN ......................................................................................................................................11
5.2 - MENU ACCESS DIAGRAM .......................................................................................................................................12
5.3 - PRESETTING OF WHEEL DIMENSIONS ................................................................................................................13
5.3.2 - MANUAL PRESETTING .........................................................................................................................................16
5.4 - USER CONTROL ......................................................................................................................................................17
5.5 - RESULT OF MEASUREMENT ..................................................................................................................................18
5.5.1 - INDICATION OF EXACT CORRECTION WEIGHT POSITION ............................................................................19
5.5.3 - UNBALANCE OPTIMIZATION ...............................................................................................................................21
5.5.4 - CORRECTION MODE ............................................................................................................................................21
5.5.5 - AUTOMATIC MINIMIZATION OF STATIC UNBALANCE .......................................................................................22
5.6 - STATISTICS...............................................................................................................................................................23
5.7 - WHEN AND WHY MATCHING ..................................................................................................................................24
5.8 - ECCENTRICITY MEASUREMENT (OPTIONAL)......................................................................................................26
6 - SETUP ......................................................................................................................................................................................28
6.1 - LANGUAGE ...............................................................................................................................................................28
6.2 - UNIT OF UNBALANCE MEASUREMENT ................................................................................................................28
6.3 - TOLERANCE (ALSO SEE CORRECTION METHOD ) .............................................................................................28
6.4 - UNBALANCE DISPLAY PITCH .................................................................................................................................29
6.5 - SPIN WITH GUARD CLOSED ..................................................................................................................................29
6.6 - SCREEN-SAVER TIME .............................................................................................................................................29
6.7 - VISUAL ECCENTRICITY CHECK .............................................................................................................................29
6.8 - ACOUSTIC SIGNAL ..................................................................................................................................................29
6.9 - TO SET THE CLOCK ................................................................................................................................................29
6.10 - ECCENTRICITY UNIT OF MEASURE ....................................................................................................................29
6.11 - FIRST HARMONIC LIMIT ........................................................................................................................................29
6.13 - CORRECTION METHOD ........................................................................................................................................30
6.13.1 - STANDARD CORRECTION METHOD ................................................................................................................30
6.13.2 - EXTERNAL PLANE CORRECTION METHOD ....................................................................................................30
6.13.3 - IC (INTELLIGENT CORRECTION) CORRECTION METHOD ............................................................................30
6.14 -
b FOR I.C. .........................................................................................................................................................31
7 - SPECIAL CALIBRATIONS AND FUNCTIONS
(SEE MENU ACCESS DIAGRAM ) .....................................................32
7.1 - ENABLING OF WIDTH MEASUREMENT .................................................................................................................32
7.2 - PRESETTING THE CUSTOMER AND USER NAME ...............................................................................................32
7.3 - ENABLING OF ECCENTRICITY MEASUREMENT .................................................................................................32
7.4 - CALIBRATIONS ........................................................................................................................................................32
7.4.1 - GAUGE CALIBRATION ..........................................................................................................................................32
7.4.2 - ADAPTER ECCENTRICITY CORRECTION ..........................................................................................................32
7.4.3 - WHEEL BALANCER CALIBRATION ......................................................................................................................33
7.4.4 - AMBIENT TEMPERATURE ....................................................................................................................................33
7.4.5 - VIDEO INTERFACE ...............................................................................................................................................33
7.4.6 - SELF-DIAGNOSTICS .............................................................................................................................................33
7.4.6.1 - TO CHECK THE ENCODER ...............................................................................................................................33
7.5 - SERIAL PORT OPTIONS (OPTION) .........................................................................................................................34
7.5.1 - CONTROL OF SERIAL OUTPUT RS232C ...........................................................................................................34
7.5.2 - PRINTER MANAGEMENT ....................................................................................................................................34
8 - ERRORS ...................................................................................................................................................................................35
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Summary of Contents

Page 1 - Operating instructions

I 0522 - 1 GB Contents pageOperating instructionsI1- GENERAL ...

Page 2 - I 0522 - 2

I 0522 - 107 GB 4.8 - KeyboardN.B. - Press the buttons with the fi ngers only: never use the counterweight pincers or other pointed

Page 3 - 1- General

I 0522 - 11 GB 5 - Indications and use of the wheel balancerThe monitor shows several information and suggests various alternative ways

Page 4 - 2 - Handling and hoisting

I 0522 - 12ABDFPASSWORD : + + + EC5HG GB 5.2 - Menu access diagramN.B. : - The symbol indicates the presence

Page 5 - 3 - Commissioning

I 0522 - 1388aPos BPos AFI GB 5.3 - Presetting of wheel dimensions5.3.1 - Automatic presetting (see also CORRECTION MODE)5.3.1.1 - Stan

Page 6 - SE2-Mounting

I 0522 - 14///bb GB Set the distance+diameter gauge to the rest position. The current width value is displayed inside the tyre. The othe

Page 7 - SE2-Dismounting

I 0522 - 15//9FEFI GB 5.3.1.3 - Wheels ALUSAfter the measurement performed for the FI inner side, as indicated in fi g. 9, pull out the

Page 8 - 3.7 - Spacer WD

I 0522 - 1610bad GB 5.3.2 - Manual presettingIf necessary, the dimensions can be inserted or edited in manual mode as follows:- press +

Page 9 - 4 - Controls and components

I 0522 - 17 GB 5.4 - User controlThe wheel balancer can be used simultaneously by 4 different users who, through a simple sequence, can

Page 10 - 4.8 - Keyboard

I 0522 - 18 GB 5.5 - Result of measurementAfter performing a balancing spin, the unbalance values are displayed as well as arrows useful

Page 11 - 5.1 - Initial screen

I 0522 - 1911FIFE GB 5.5.1 - Indication of exact correction weight positionIt is possible use this function in the event of correction

Page 12 - 5.2 - Menu access diagram

I 0522 - 2 GB 9 - ROUTINE MAINTENANCE ...

Page 13 - I 0522 - 13

I 0522 - 20 GB 5.5.2 - “SPLIT” controlSPLIT is only possible in the event of static unbalance or ALUS external side and is used to hide

Page 14 - MANUAL PRESETTING

I 0522 - 21 GB 5.5.3 - Unbalance optimizationThe symbol is displayed automatically for static unbalance exceeding 30 grams (1.1 oz).

Page 15 - I 0522 - 15

I 0522 - 22ALUS:12ssxxggggddxx5500°°ssxxggggddxx44gg33gg11gg66ggssxxggggddxxssxxggggddxxssxxggggddxx GB STOP3Possible types of correctio

Page 16 - I 0522 - 16

I 0522 - 23 GB 5.6 - Statistics DAILY N° OF RUNS:Indicates the number of runs performed as from switching on the machine.Such param

Page 17 - 5.4 - User control

I 0522 - 24 GB 5.7 - When and why matchingThe C75 software associated with eccentricity measurement is a powerful tool for determining t

Page 18 - 5.5 - Result of measurement

I 0522 - 25 GB SOLUTION:Rotate the tyre on the rim by 180°Example 3Rim 0 mm Tyre + 1.2 mmWheel + 1,2 mmEccentricity of the wheel cannot

Page 19 - I 0522 - 19

I 0522 - 26 GB 5.8 - Eccentricity measurement (optional)The much enlarged fi gures show the outer tyre surface and axis of wheel rotatio

Page 20 - I 0522 - 20

I 0522 - 27 GB N.B.:In the event that the value of the fi rst harmonic is higher than the limit indicated in the setup parameters (see F

Page 21 - I 0522 - 21

I 0522 - 28 GB 6 - Setup (see Diagram showing access to the menus)The Setup screen provides the user with many possibilities required fo

Page 22 - I 0522 - 22

I 0522 - 29 GB 6.4 - Unbalance display pitchThis represents the display pitch of the unbalance and varies according to the unit of meas

Page 23 - 5.6 - Statistics

I 0522 - 31 GB 1- General1.1 - General safety recommendations- The balancing machine should only be used by duly authorized and trained

Page 24 - 5.7 - When and why matching

I 0522 - 30 GB 6.13 - Correction methodOne of the three possible correction methods can be selected based on the specifi c requirements o

Page 25 - I 0522 - 25

I 0522 - 31 GB NOTE: The innovative IC software has been designed to reduce the amount of weight used to correct the unbalance, lea

Page 26 - I 0522 - 26

I 0522 - 3213DISTANZA0 (Zero calibro) GB - Caution -7 - Special calibrations and functions (see MENU ACCESS DIAGRAM ) In order to gain a

Page 27

I 0522 - 33 GB 7.4.3 - Wheel balancer calibrationFor calibration of the machine, proceed as follows:- Use a medium-sized wheel with ste

Page 28 - 6.1 - Language

I 0522 - 34 GB 7.5 - Serial port options (option)Enables the RS232 serial port and printer in the selection menus.N.B.: If the two optio

Page 29

I 0522 - 35 GB 8 - ErrorsERRORS CAUSES CONTROLSBlack The wheel balancer does not switch on. 1. Verify correct connection to the ma

Page 30 - Correction method

I 0522 - 36 GB Err. 20 The wheel comes to a halt before comple-ting positioning correctly.1. Make sure that the wheel to be balanced is

Page 31 - 6.14 - b for I.C

I 0522 - 37 GB 9 - Routine maintenanceBefore performing any action on the plant, isolate the electrical power supply. 9.1 - To replace

Page 33 - I 0522 - 33

I 0522 - 422a GB 1.4 - Specifi cationSingle phase power supply...115 - 230 V 50-60 HzProtection class

Page 34 - I 0522 - 34

I 0522 - 5AB3 GB 3 - Commissioning3.1 - AnchoringThe machine can be operated on any fl at non-resilient fl oor.Make sure that the machine

Page 35 - 8 - Errors

SE2_ 01401-2 mm0 mmABCDEFGSE2-Mounting

Page 36 - I 0522 - 36

SE2_ 0140Cone360°ABCDE- Quando possibile, centrare le ruote con cono dall'interno (vedi disegno).- Evitare di usare il manicotto RL con cerchi di

Page 37 - 9 - Routine maintenance

I 0522 - 8WDConeSpringDC4 GB 3.6 - Guard mounting and adjustmenta) Fasten the components to the base as illustrated in specifi c exploded

Page 38

I 0522 - 956 GB 4 - Controls and components4.1 - Brake pedalThis pedal allows the operator to hold the wheel when fi tting the counterwe

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